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post #1 of 10 (permalink) Old 06-20-2010, 03:28 PM Thread Starter
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how to remove front wheel 07/08 zx6r

ok ladies here it is as requested....

you will need
* ratchet
*2 spark plug removers
*2 13/16 sockets
*14mm end wrench
*14mm socket
*1 foot pipe
*set of allen wrenches

***take off the relector and the botton screw out of the front fender**

you will need to remove the brake calipers off of the rotors using the allen wrenches......

this is at the bottom of the fork you will remove these at well..

these brake hoses you will remove them so you can remove the front fender completely...

now take your big socket and put the end of it in which you would place towards the socket into the left side of the front axle.then using your spark plug remover and slide it into the socket with the take your end wrench and place it on the nut of the spark plug remover.do the same on the right side but you will use your ratchet+pipe your right side of the bike while standing in front of it will be the side you want to do this on since it is the side the axle screws into....


now I did remove both wheels so I used stands on the rear swingarm and ratchet straps on the front end that went over my rafters...

to put the wheel back on its all revaerse process. the torque spec on the front axle is 80 pounds. I did not have the correct torq wrench.. when the axle is installed you will need to tighten the pinch bolts on one side, tighten the axle, then bounce the bike up and down 5 or 6 times while holding the front brake. then tighten the pinch bolts on the other side. qouted by GOINGTOSCOTLAND

2008 plasma blue zx-6r (custom windscreen, 5150 concept rearsets-jumper mod-vortex gas cap/base- stomp grippy- prs frame sliders-DDM tuning HID 35w 8000k lights - moto gp shift- shorty kickstand - rear seat cowl-pciii-block off plates-kleen air mod- removed the kitty, two brothers slip-on-bmc race)

Last edited by crash_42; 06-20-2010 at 06:46 PM.
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post #2 of 10 (permalink) Old 06-20-2010, 04:05 PM
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you need to invest in some real stands.

it's not necessary to remove the front fender, and when remounting the wheel tighten the pinch bolts on one side, tighten the axle, then bounce the bike up and down 5 or 6 times while holding the front brake. then tighten the pinch bolts on the other side.

and as for the 1 foot pipe. the proper tools are nice. get a breaker bar. i don't see the 2 torque wrenches required in your list of tools either

2005 ZX-10R Street and Track Whore

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post #3 of 10 (permalink) Old 06-20-2010, 06:09 PM Thread Starter
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Quote:
Originally Posted by goingtoscotland View Post
you need to invest in some real stands.

it's not necessary to remove the front fender, and when remounting the wheel tighten the pinch bolts on one side, tighten the axle, then bounce the bike up and down 5 or 6 times while holding the front brake. then tighten the pinch bolts on the other side.

and as for the 1 foot pipe. the proper tools are nice. get a breaker bar. i don't see the 2 torque wrenches required in your list of tools either
For one my tools work just fine, thanks for your consideration if you have some proper tools laying around please send them to me. I know very few people that have the proper tools to do everything. as far as my stands well they work fine, i dont see the need to waste the money to get the rear stand. yeah my strapping down wasnt the best but this was a process, but i did this in a hurry. and i just grabber the 1 foot pipe from the box i had a breaker bar but didnt use it just grabbed the closest thing. hmm torque wrenches i didnt put in the list of tools. but yes that is a very good point the torque spec on the front axle is 80 pounds. the torque wrench i have is 120 pounds and bigger so i was out of luck there... but thanks for the tips on the bounce. i will copy it into my DIY

2008 plasma blue zx-6r (custom windscreen, 5150 concept rearsets-jumper mod-vortex gas cap/base- stomp grippy- prs frame sliders-DDM tuning HID 35w 8000k lights - moto gp shift- shorty kickstand - rear seat cowl-pciii-block off plates-kleen air mod- removed the kitty, two brothers slip-on-bmc race)

Last edited by crash_42; 06-20-2010 at 06:23 PM.
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post #4 of 10 (permalink) Old 06-20-2010, 06:31 PM
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stands are had for cheap from places like harbor reight. i bought a rearstand for like, $40 and it's titties.
i f you've ever run thru any of my how-tos, you'll see i list "proper tools" "ghetto tools" and "universal tools".. always something to consider including in your list of stuff to prep for battle with. that way people can scan a list and see whats in store.

harbor freight stand in action. could make one just as easy too.

front stand is a close copy of this.



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post #5 of 10 (permalink) Old 06-20-2010, 06:41 PM
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crash. do me a favor and edit yourt heading so it reads " hot to remove frot wheel 07/08 ZX6R" please? that way theres not fuckin 20 differeent links that way the same thing. this is more specific and helps with people looking for something specific as this.


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Quote:
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Bike pulls real hard and smooth, kinda like Supra's mom, but without the regret
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post #6 of 10 (permalink) Old 06-20-2010, 06:44 PM
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i didn't say it, but the reason you bounce the front end is so the axle centers itself in the forks.

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post #7 of 10 (permalink) Old 06-20-2010, 06:45 PM Thread Starter
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Quote:
Originally Posted by whitehendrix View Post
crash. do me a favor and edit yourt heading so it reads " hot to remove frot wheel 07/08 ZX6R" please? that way theres not fuckin 20 differeent links that way the same thing. this is more specific and helps with people looking for something specific as this.
will do thanks.

2008 plasma blue zx-6r (custom windscreen, 5150 concept rearsets-jumper mod-vortex gas cap/base- stomp grippy- prs frame sliders-DDM tuning HID 35w 8000k lights - moto gp shift- shorty kickstand - rear seat cowl-pciii-block off plates-kleen air mod- removed the kitty, two brothers slip-on-bmc race)
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post #8 of 10 (permalink) Old 06-20-2010, 06:50 PM
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thanks man. links in how-to nav


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Quote:
Originally Posted by RacinJason44 View Post
Never lick a hooker in the coin purse.
Quote:
Originally Posted by nizzmister
Bike pulls real hard and smooth, kinda like Supra's mom, but without the regret
Need A "How To"? CLICK ME!!
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post #9 of 10 (permalink) Old 06-21-2010, 10:46 PM
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harbor freight is da shhit....when ur there getting ur stands u can pick up that torque wrench for 9.99 and don't forget the coupon for ur free led flashlight...bammm. 1/2" Drive Click Stop Torque Wrench

07 zx6r ebony, zero gravity double bubble, jumper mod, rear brake res relocate, rear pegs/brackets removed, kleen air mod, k&n air filter, pinebox fe 4.0, 07 zzr kickstand, seat cowl, xtre

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post #10 of 10 (permalink) Old 06-21-2010, 10:51 PM
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torque spec on the pinch bolts is probably around 14 or 15ftlbs and the brake calipers is probably in the area of 18-22ftlbs

2005 ZX-10R Street and Track Whore

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