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2008 Kawasaki zx6r ninja
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26 Posts
Discussion Starter #1
I'm having a tough time with blowing fuses.

I'm sure I'm not connecting this up correctly.

(08 zx6r zx600PF)

Took the terminals out to fix a pinched wire leading to the Harness/Plug.

Managed to find it in the wiring diagram and then I thought it would be easy going from there.

Then I managed to screw it up again.. and I've blown 3 x 30a fuses

When looking at the starter relay- with the 30a fuse at the top. The bottom left terminal is unused.

20200525_183622.jpg

The wiring diagram shows bk/y and W color wires are on the two upper terminals (I'm popping fuses so I'm sure I'm getting this wrong)

My assumption being that the Y/R wire is attached to the terminal next to the unused one - in other words the bottom right terminal
20200524_154910.jpg

EVERY SINGLE picture online shows aftermarket plug replacements with 4 wires in completely different colors??!?!


20200525_183714.jpg

Is the White wire on the top left terminal or right hand side of the relay?

Would reaaaaaaaaally appreciate some help while I still have 2 30amp fuses left .. after that I'm pretty screwed 馃槚 馃槼
 

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The diagram shows that the white wire is connected with the unused terminal (notice the dot), so i guess, it needs to be next to it.
 

Registered
2008 Kawasaki zx6r ninja
Joined
26 Posts
Discussion Starter #3
The diagram shows that the white wire is connected with the unused terminal (notice the dot), so i guess, it needs to be next to it.
Thanks VERY much for replying!

Ok I see what you mean..

so.if the white is next to the unused terminal

The Y/R shows that it leads out (once the starter circuit is active) would that mean that it would be above the unused terminal on the side of heavy gauge connector for the Starter motor terminal ? Marked "M" on the terminals ?

Then the Bk/Y would be opposite it - closest to the heavy gauge connector from the battery terminal - Marked "B" on the terminals ?
 

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2008 Kawasaki zx6r ninja
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26 Posts
Discussion Starter #4
WhooHoo.. stopped blowing fuses and bike is starting again !!!

Thanks for the help MOTORCYCLEiD !

In case anyone else has this same problem (as I swear there's nothing on the internet to make it easy / or a picture showing the stock/oem wiring setup on a zx6r)

If you're looking down at the battery terminal connectors going to the relay Plug/Harness

Starter Solenoid Relay
鈥-----------------------------------------鈥--
[鈼廬 M Terminal | [鈼廬 B Terminal

[鈻犫枲鈻犫枲鈻30AMP FUSE Holder 鈻犫枲鈻燷
--------------------------鈥愨--------------------鈥-------
------TERMINAL 1 ------ TERMINAL 2
------TERMINAL 3 ------ TERMINAL 4

[鈼廬M Terminal connects to starter motor
[鈼廬B Terminal connects to battery

Green 30 Amp Fuse (Main Fuse)

Terminal 1 = Yellow and Red Wire
Terminal 2 = Black and Yellow Wire
Terminal 3 = Not Used
Terminal 4 = White Wire

Can't find any crayons so I hope my "schematic" is sufficient!
 

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WhooHoo.. stopped blowing fuses and bike is starting again !!!
Thanks for the help MOTORCYCLEiD !
You are welcome, I'm glad I was able to help.
 
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